Optimized systems designed for seamless warehouse installations in Barcelona's primary logistics parks.
Barcelona and the wider Catalonia region serve as the ultimate logistical gateway to Southern Europe. Positioned strategically on the Mediterranean corridor, key logistics clusters like the ZAL (Zona d'Activitats Logístiques) at the Port of Barcelona, the El Prat Industrial Corridor, and the dense manufacturing parks of the Vallès Oriental and Occidental handle massive flows of FMCG, automotive parts, pharmaceuticals, and cold chain foods daily.
With real estate pricing per square meter rising constantly, local warehouse operators are transitioning from standard selective racking to high-density layouts. Drive-In Pallet Racking stands out as the most cost-efficient choice for multi-pallet product blocks. By eliminating picking aisles, Drive-in configurations maximize warehouse utilization by up to 85%.
Temperature-controlled logistics at the Port of Barcelona require high thermal efficiency. Drive-In racking keeps pallets dense, reducing the energy needed to cool empty aisles.
For batch-manufactured goods and non-expiring inventories, Last-In, First-Out (LIFO) flows optimize cycle times, minimizing transit moves for reach trucks.
A comprehensive technical look at structural engineering parameters, frame components, and system load capacities.
| Structural Component | Material / Spec Options | Standards & Certifications | Primary Application Profile |
|---|---|---|---|
| Upright Frames | 80mm, 90mm, 100mm, 120mm Widths; 1.8mm - 3.0mm thickness | EN 15512, FEM 10.2.02, CE Certified | Heavy structural columns carrying vertical loads up to 24,000 kg. |
| Pallet Guide Rails | C-Channel Cold-Rolled Steel (50x50mm up to 80x50mm, zinc-coated) | EN 15620 Tolerances | Provides continuous horizontal support and guides forklift entries safely. |
| Top & Back Bracing | Structural structural tubes and diagonals (40x20mm, 50x30mm) | UNE-EN 15635 (Inspection ready) | Eliminates system sway, crucial for long depth lanes (5+ pallets deep). |
| Ground Guide Rails | Solid steel channels (Angle steel 100x80x8mm or structural box tubes) | OSHA / FEM Compliant | Guards base columns against forklift outriggers and stabilizes loading paths. |
Structural calculation parameters must adapt to localized risk variables. Portions of Catalonia carry minor to moderate seismic acceleration indexes. Engineered Drive-In racking for Spain features enlarged baseplates with heavy-duty chemical anchors. Horizontal cross-bracing ties back-frames into rigid structural blocks, preventing shear collapses under seismic excitation.
As a prominent racking brand, Guangdong Guanlongxing Storage Equipment Co., Ltd. (est. 2017) has engineered storage solutions for thousands of distribution centers worldwide. Spanning a state-of-the-art 28,600 m² factory floor, we integrate raw steel coil processing, automated multi-point punching, high-precision roll forming, and automatic powder-coating lines under a single managed framework.
Our design lab is backed by 62 experienced R&D engineers who introduced 136 innovative system modifications last year. From checking raw steel tensile strength to verifying finish thickness, our team of 46 QC inspectors tests every structural component before international dispatch, guaranteeing zero-defect installations on delivery.
Tour our state-of-the-art machinery and step-by-step quality inspections, ensuring durable structures for Barcelona distribution centers.
High-grade structural steel coils are verified for chemical composition and mechanical properties.
Automated punch systems press anchor and connector holes along profiles with high spacing accuracy.
Specialized forming rollers shape structural profiles to ensure accurate fitment and load capacity.
Robust structural welds secure load connectors, preventing deformations over years of service.
A multi-stage powder line applies a thick, scratch-resistant barrier that cures at high temperatures.
Dimensional checks, load tests, and coating tests are performed before packing the order.
Frames and components are packed securely to prevent movement during sea transport to Spain.
Automated steel processing maintains precise tolerances across all structural profiles.
Primary Punching Station
Cold Roll Former
Hydraulic Bending Station
Spot Welding Station
Every storage facility in Spain must adhere strictly to UNE-EN 15635 inspections. Our design processes match these standard specifications, offering certified upright protectors, guide-rail entrance profiles, and high-impact structural barriers to safeguard personnel and stock.
Navigating maritime shipping, tariffs, and customs paperwork is streamlined. Guanlongxing coordinates directly with Spanish freight forwarding partners to handle custom clearances, offering CIF or DDP deliveries directly to your site.
Safety is paramount in dense, high-capacity warehousing. Our drive-in configurations incorporate detailed FEA (Finite Element Analysis) stress-testing parameters to calculate dynamic loads and buckling limits before steel production begins.
We work closely with local assembly specialists and safety inspectors throughout Spain to verify structural alignment, bolt-tightening torques, and load plaque declarations post-installation. This ensures that every racking column conforms to Spanish labor safety codes (INSST).
Request Technical ConsultationHeavy duty systems, structural mezzanine platforms, and custom vertical storage solutions for Catalonia's industrial facilities.
Clear, direct answers regarding engineering, delivery timelines, load limits, and compliance for Spanish warehouse operations.
Our products are manufactured to comply with European safety codes, including EN 15512 (Racking Structural Design), EN 15620 (Tolerances, Deformations and Clearances), and EN 15635 (Racking Operation and Maintenance). We also calculate seismic acceleration tolerances in accordance with the local requirements of the Catalonia region.
Production normally takes 20 to 25 days depending on the structural tonnage. Sea transit from Shenzhen or Guangzhou to the Port of Barcelona is typically 28 to 35 days. This provides a total project delivery window of approximately 50 to 60 days, from design sign-off to site delivery.
Standard Drive-In racking operates on a LIFO (Last-In, First-Out) configuration. However, if the lane is designed to be open at both ends (known as a Drive-Through configuration), it can successfully support a FIFO material flow. This is ideal for expiration-sensitive food, beverage, or pharmaceutical inventories.
We source high-grade Q235B and Q355B structural steel from premier national mills. Every batch of steel is accompanied by mill test certificates (MTC) documenting yield strength, chemical analysis, and elongation. Our 46 inspectors verify these specs at raw material receipt before rolling.
Contact our engineering desk for free warehouse layout planning and custom steel estimates.
Guanlong Rack
